MEMEX - Measuring Manufacturing Excellence Logo

Machine Monitoring & Control with OEE+DNC Enables Flexibility for Manufacturing Productivity

Integrated machine monitoring and adaptive control with OEE+DNC has been demonstrated using a robot to aid loading a CNC machine, offering automation for manufacturing flexibility and productivity that can increase profitability.

A showcase hosted by the Canadian Tooling & Machining Association at the New Age Robotics site, demonstrated an ABB robot loading and unloading various materials integrated with a CNC machine to manufacture several discrete parts. The two machines were controlled by one Memex Ax9150 Universal Machine Interface (UMI) board. The Memex ProductionACE OEE+DNC (Overall Equipment Effectiveness + Digital Numerical Control) server software was connected to the UMI board, which in turn was connected to the robot and the CNC machine. OEE software monitored the machines in real-time and determined production status linked to the scheduled work orders. When the CNC machine was ready, the command was given to the robot to begin the load sequence for the material defined in the work order. The CNC machine was then given the specific DNC part program to be loaded, also referenced in the work order, and the command to begin machining. The mixed production material was loaded by the robot and the different parts were dynamically machined by the CNC. It was a masterful demonstration of flexible manufacturing, with all the benefits of an expensive FMS system done on a budget.

Manufacturing today demands both the adoption of new practices and new technology. “In order to improve productivity, including unmanned production shifts, machines on the shop floor need to be analyzed continuously and adapted to real-time conditions. If you can measure it, then you can manage it. This plug-and-play technology reduces the cost of integration.” said Memex President & CEO Dave McPhail. The Ax9150 UMI offers CNC machines real-time OEE machine monitoring and DNC control. As a co-processor installed next to the CNC control, the Ax9150 UMI provides local memory, on-board DNC and embedded OEE, and effectively “listens” to the heartbeat of the machines, reporting and logging what is happening inside. Because it has both data inputs and outputs, the Ax9150 UMI can pre-process machine instructions (G-Code) and then post-process real-time machining data in order to adapt to changing conditions at the machine. In short, Memex has succeeded in implementing adaptive control on existing CNC machines – a low cost upgrade that offers significant productivity improvements.

MEMEX - Machine Data Collector

Flexible Manufacturing with Robot and CNC

Machine Monitoring & Control with OEE + DNC Enables Flexibility for Manufacturing Productivity

For the first time, integrated machine monitoring and adaptive control with OEE+DNC has been demonstrated using a robot to aid loading a CNC machine, offering automation for manufacturing flexibility and productivity that can increase profitability.

A showcase, hosted by the Canadian Tooling & Machining Association at the New Age Robotics site, demonstrated an ABB robot loading and unloading various materials integrated with a CNC machine to manufacture several discrete parts. The two machines were controlled by one Memex Ax9150 Universal Machine Interface (UMI) board. The Memex ProductionACE OEE+DNC (Overall Equipment Effectiveness + Digital Numerical Control) server software was connected to the UMI board, which in turn was connected to the robot and the CNC machine. OEE software monitored the machines in real-time and determined production status linked to the scheduled work orders. When the CNC machine was ready, the command was given to the robot to begin the load sequence for the material defined in the work order. The CNC machine was then given the specific DNC part program to be loaded, also referenced in the work order, and the command to begin machining. The mixed production material was loaded by the robot and the different parts were dynamically machined by the CNC. It was a masterful demonstration of flexible manufacturing, with all the benefits of an expensive FMS system done on a budget.

Manufacturing today demands both the adoption of new practices and new technology. “In order to improve productivity, including unmanned production shifts, machines on the shop floor need to be analyzed continuously and adapted to real-time conditions. If you can measure it, then you can manage it. This plug-and-play technology reduces the cost of integration.” said Memex President & CEO Dave McPhail. The Ax9150 UMI offers CNC machines real-time OEE machine monitoring and DNC control. As a co-processor installed next to the CNC control, the Ax9150 UMI provides local memory, onboard DNC and embedded OEE, and effectively “listens” to the heartbeat of the machines, reporting and logging what is happening inside. Because it has both data inputs and outputs, the Ax9150 UMI can pre-process machine instructions (G-Code) and then post-process real-time machining data in order to adapt to changing conditions at the machine. In short, Memex has succeeded in implementing adaptive control on existing CNC machines – a low cost upgrade that offers significant productivity improvements.

MEMEX - Measuring Manufacturing Excellence Logo

2009 CTMA Showcase

The Canadian Tooling and Machining Association – Western Ontario Chapter hosts a Memex customer installation Showcase and speech by the Memex CEO at their March 26, 2009 meeting.

TOUR: New Age Robotics & Controls Inc.

Host: Cornel Cosma
4:00 pm 515 Waydon Drive, Ayr, Ontario (see map) (519) 621-3333

Join us for a tour of New Age Robotics & Controls which has become highly competitive in the area of robotic automation. Main products include turnkey robotic cells for MIG, spot & projection welding and material handling; concepts & capital costs for customers seeking automation with robots and automated tool design. Services include customized system design and installation, refurbished equipment integration and ongoing support. Their 30,000 sq. ft. facility is fully equipped, using the latest technology to create and maintain flexible automation systems. Memex Automation will demonstrate manufacturing flexibility and efficiency using their controls that have been installed on CNC equipment and robots performing multiple tasks of loading different parts for machining with different part programs.

DINNER:

WHISTLE BEAR GOLF CLUB
6:00 pm 1316 Dickie Settlement Road, Cambridge (see map) Tel: (519) 650-2327

SPEAKER:

“MACHINE MONITORING FOR PRODUCTIVITY IMPROVEMENT”
By: CEO of Memex Automation Inc.

Automate your automation using Ethernet connectivity to “InterNetwork” all your machines on the factory floor.

Using a Universal Machine Interface, computerized networking for machine monitoring and control can provide manufacturers with relevant OEE metrics and production information in real-time, boosting efficiency by up to 20 percent with minimal capital investment and thereby enabling lean manufacturing techniques.

A demonstration will precede this presentation with the plant tour at New Age Robotics Inc.

MEMEX - Measuring Manufacturing Excellence Logo

Canadian Tool and Machining Showcase

The Canadian Tooling and Machining Association hosts Memex customer installation Showcase and speech by the Memex CEO at their first 2009 meeting on January 22nd.

TOUR: RICE TOOL & MANUFACTURING INC.

Our Host: Arnold Hansma
4:00 pm 2247 Harold Road, Burlington, Ontario (see map) (905) 335-0181

Join us for a tour of Rice Tool & Manufacturing which is a highly regarded manufacturing facility with specialties in high volume, quality production machining and assembly; manufacturing of special and custom tooling and dedicated equipment; design and development of prototypes; short run precision-machined components. Over the past 35 years, Rice Tool has developed a number of strategic partnerships with Tier 1 manufacturers allowing them to become an integral part of their supply chain. Rice Tool uses machines that are unique in Canada as well as 8-axis special production machines with unique differentiator as being an early adopter of manufacturing processes for higher efficiency. Memex will demonstrate their controls that have been installed on Rice Tools’ machines.

DINNER:

HOLIDAY INN – Burlington North Center Room
6:00 pm 3063 South Service Road, Burlington (see map) Tel: (905) 639-4443

SPEAKER:

“MACHINE MONITORING FOR PRODUCTIVITY IMPROVEMENT”
By: CEO of Memex Automation Inc.
Automate your automation using Ethernet connectivity to “InterNetwork” all your machines on the factory floor.

Using a Universal Machine Interface, computerized networking for machine monitoring and control can provide manufacturers with relevant OEE metrics and production information in real-time, boosting efficiency by up to 20 percent with minimal capital investment and thereby enabling lean manufacturing techniques.

A demonstration will precede this presentation at Rice Tool & Manufacturing Inc.

MEMEX - Measuring Manufacturing Excellence Logo

Machine Monitoring for Productivity Improvement

The Canadian Tooling & Machining Association hosted a tour of Rice Tool & Manufacturing which is a highly regarded manufacturing facility with specialties in high volume, quality production machining and assembly; manufacturing of special and custom tooling and dedicated equipment; design and development of prototypes; short run precision-machined components. Over the past 35 years, Rice Tool has developed a number of strategic partnerships with Tier 1 manufacturers allowing them to become an integral part of their supply chain. Rice Tool uses machines that are unique in Canada as well as 8-axis special production machines with unique differentiator as being an early adopter of manufacturing processes for higher efficiency. Memex will demonstrate their Ax9150 UMI controls that have been installed on Rice Tools’ machines, performing integrated OEE+DNC.

Following the tour and dinner, the CEO of Memex Automation Inc., gave a talk on “MACHINE MONITORING FOR PRODUCTIVITY IMPROVEMENT”
Automate your automation using Ethernet connectivity to “InterNetwork” all your machines on the factory floor. Using a Universal Machine Interface, computerized networking for machine monitoring and control can provide manufacturers with relevant OEE metrics and production information in real-time, boosting efficiency by up to 20 percent with minimal capital investment and thereby enabling lean manufacturing techniques.